Caprolactam (CPL) is an organic compound
with the formula (CH2)5C(O)NH. This colourless solid is alactam(a cyclic amide)
of caproic acid. Approximately 4.5 billion kilograms are produced annually.
Caprolactam is the precursor to Nylon 6, a widely used synthetic polymer.
Structure:
Chemical formula: C6H11NO
Molar mass: 113.16 g•mol−1
Appearance: White
solid
Density: 1.01 g/cm3
Melting point: 69.2 °C (156.6 °F; 342.3 K)
Boiling point: 270.8 °C (519.4 °F; 544.0 K) at 1013.25 hPa
Solubility in water: 866.89 g/L (22 °C)
Vapor pressure: 0.00000008 mmHg (20° C)[1]
Caprolactam was first described in the late
1800s when it was prepared by the cyclization of ε-aminocaproic acid, the
product of the hydrolysis of caprolactam. Given the commercial significance of
Nylon-6, many methods have been developed for the production of caprolactam.
Almost all caprolactam produced goes into
the manufacture of Nylon-6. The conversion entails a ring-opening
polymerization:
n (CH2)5C(O)NH → [(CH2)5C(O)NH]n
Nylon-6 is widely used in fibers and
plastics.
In situ anionic polymerization is employed
for cast nylon production where conversion from ε-caprolactam to Nylon-6 takes
place inside a mold. In conjunction with endless fiber processing the term
thermoplastic resin transfer molding (T-RTM) is often used.